Pallet Pads: Base Protection and Layer Separation Explained
New product · Packaging Insights
Protection starts beneath the goods.
Introducing our new pallet pads. Create a separating layer between the timber pallet and your goods, or between stacked product layers where separation is needed.
01 / Placement
One pad.
Two useful positions.
Choose the position for the contact surface you want to separate. Base protection and layer separation are different jobs, and a load may use both.
Under the first product layer
Place a pad directly on the pallet before loading cartons, bags, coils or other goods.
The pad helps reduce direct contact with the pallet surface, including splinters, grime and surface moisture.
Between product layers
Position a pad between stacked layers where separation is required.
Count each separator position when calculating how many pads a finished pallet load will use.
02 / Before loading
Check the pallet.
Then place the pad.
A separating layer works with a suitable pallet and a considered loading routine. Make these three checks before the first goods go on.
- Inspect the pallet.Check its condition and address exposed nails, loose boards or other defects before loading.
- Confirm the footprint.This pad measures 1165 × 1165 mm. Check your actual pallet dimensions and product layout.
- Place it flat.Set the pad on the pallet surface, then check that the first product layer sits in the intended position. Add layer pads where your packing method calls for separation.
03 / The packing process
Pads and wrap
do different jobs.
Choose each part of the packing process for the goods and handling conditions involved.
Pallet pads separate surfaces.
Use them beneath goods and between product layers where separation is needed. Check the fit and count each placement in your packing routine.
Stretch film contains the load.
Film is used around the assembled load. For the wrapping stage, see our hand pallet wrapping guide.
If your application needs a tested anti-slip surface, moisture barrier or a particular load rating, confirm that specification with our team before ordering.
04 / Order quantities
Count the positions.
Plan the quantity.
The pallet pad listing is sold in full-pallet quantities of 500 pads. A pack of 500 does not necessarily mean 500 completed pallet loads, because a load may need more than one pad.
A simple planning example
complete loads from 500 pads
with 2 pads remaining
For this example, each completed load uses three pads. The positions and number of layers must suit your actual goods and packing method.
The product in this guide
Standard pallet pads
1165 × 1165 mm
$848.95
AUD including GST, per pack of 500 pads.
View pallet padsProduct price checked 11 October 2026. Confirm delivery for your order and postcode.
05 / Before you order
Common buying questions.
Can the same pad be used at the base and between layers?
The product is intended for either placement. Choose the pad positions for your goods and packing routine, and count every position when planning an order.
Is this size suitable for every pallet?
This product measures 1165 × 1165 mm and is sized for that standard pallet footprint. Confirm the dimensions of the pallets used in your operation before ordering.
Can I buy individual pallet pads?
This listing is supplied in full-pallet quantities of 500 pads. One sales unit contains 500 pads.
What should I send with an enquiry?
Send your pallet dimensions, the type of goods being packed, whether you need base protection or layer separation, your required quantity and delivery postcode.
Choose the pad for your packing routine.
Contact Pacific Packaging Australia with your application, quantity and delivery postcode.